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Scaling circular HVAC design: How Swegon is cutting embedded carbon with practical circularity strategies

Written by Ulrika Rudquist | Jan 08 2026

Why circularity matters in HVAC

As attention shifts from operational energy to embodied carbon, mechanical, electrical, and plumbing (MEP) systems, including HVAC (Heating, Ventilation, and Air Conditioning), are becoming an urgent focus. HVAC products can contribute between 15–36% of the embodied carbon in new office buildings, and significantly more in retrofit projects where the structure remains untouched.

But the industry lags behind in reusing or upgrading technical installations. The industry hasn't come nearly as far with circularity for technical systems as it has for other building components. That’s why Swegon, a leading HVAC manufacturer focused their efforts here, because this is where they can make the biggest impact. Swegon is applying lifecycle thinking and practical reuse models to reduce carbon, extend equipment lifespan, and support climate-conscious retrofits.

 

Reducing embodied carbon in HVAC systems

HVAC equipment is typically replaced several times during a building’s lifecycle. While energy use has traditionally driven design optimization, embodied carbon now requires equal consideration.

For HVAC systems, this means rethinking product design, materials, and end-of-life strategies. Swegon’s data suggests that, over time, multiple replacement cycles significantly increase embodied emissions — unless those systems are reused or revitalized.

Swegon’s RE:3 model for circular HVAC systems

Swegon has built a comprehensive circularity framework called RE:3, structured around three key strategies:

  • Reduce: Minimize embodied carbon in new products through design optimization and alternative materials.
  • Revitalize: Upgrade products on-site to extend their lifecycle, improve energy performance, and reduce disruption.
  • Reuse: Take back used systems, refurbish them in Swegon factories, and reintroduce them to the market with full warranty.

Swegon don’t see this as one solution, but as a family of solutions. Each step is designed to help reduce climate impact based on where a product is in its lifecycle, together they provide a practical model for circular HVAC systems. 

 

Reduce: Up to 40% lower embodied carbon

Swegon uses fossil-free, recycled steel across product lines — reducing emissions by 25% in standard silencers. A timber-framed unit prototype cut carbon by 40%. Propane refrigerants (R290) have also cut refrigerant emissions by two-thirds.

Revitalize: 75% lower emissions through upgrades

Over 1000 units have been upgraded in place, avoiding the carbon and cost of replacements. Revitalized systems have just 25% the impact of new ones — at around one-third the total cost for a replacement.

Reuse: Up to 96% less carbon, full warranty

Swegon’s Reuse program returns and refurbishes used equipment with updated controls and verified performance. Depending on retained materials, emissions are cut by 75–96%.


Lessons learned: Collaboration is key

Swegon’s success hasn’t come in isolation. The company has established a cross-sector working group, Recreate, involving real estate firms and project stakeholders to co-develop circularity practices.

The experience has revealed several insights:

    • Inventory and deconstruction are bottlenecks. Without scalable models, the cost and time of recovering systems remain high.
  • It’s not reuse until it’s reinstalled. Dismantling and transporting products that cannot be reused is a waste of resources
  • Market education is critical. Swegon highlights a need for stronger awareness: Swegon doesn't get as many requests for reused systems as they should. That tells them the market isn’t fully there yet.

Practical takeaways for building owners and professionals

  •  
  • Assess lifecycle impact, not just upfront cost. The most sustainable option may be an upgrade, not a replacement.
    • Specify circular options. Where performance is equivalent, reused or revitalized systems offer significant carbon savings.
    • Collaborate with manufacturers. Recovery, quality control, and guarantees often require coordination that only producers can provide.
  • Evaluate products using verified EPDs. Transparency is key, read and compare EPDs, rather than accepting their presence at face value.

Scaling circular HVAC is possible and necessary

As the built environment shifts from new construction to renovation, circular HVAC systems offer one of the clearest routes to reducing embodied carbon. Swegon’s RE:3 framework demonstrates that climate-conscious design does not require speculative innovation; it demands practical application of proven concepts, supported by collaboration.

Swegon's usage of One Click LCA

Swegon uses One Click LCA to efficiently and at scale generate Environmental Product Declarations, helping them assess and communicate the environmental impact of their products. The tool also supports R&D decisions by enabling Swegon to evaluate material choices based on their sustainability performance. Additionally, it facilitates cross-functional collaboration across Swegon’s business units and production sites, ensuring that environmental insights are shared and applied consistently throughout the organization.

"Working with One Click LCA has been a positive experience. Their team communicates in a fast and friendly manner, and they show a strong understanding of customer needs.” - Oskar Thomasson, Sustainability Officer, Swegon Group

How HVAC manufacturers can scale EPDs with One Click LCA

Implementing circular strategies in HVAC, whether through material choices, upgrades, or reuse, demands trusted lifecycle data. One Click LCA’s EPD Generator enables manufacturers to deliver third-party-verified declarations aligned with EN 15804 and ISO 14025, including for refurbished and second-life systems.

Customized modeling ensures EPDs reflect actual embodied impacts, while automation features like API integration and batch generation streamline documentation at scale. EPDs can also be published to Materials Compass, supporting visibility in procurement and compliance workflows.

This helps HVAC manufacturers meet buyer expectations, regulatory requirements, and carbon reduction goals — with consistent, verifiable data across their product lines.